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Chlorine Dioxide for Dairy Production

CHLORINE DIOXIDE FOR

IMPORTANCE OF CHLORINE DIOXIDE FOR DAIRY PRODUCTION

Chlorine Dioxide for Dairy Production has become more widely used in the dairy industrypredominantly in sanitizing hard surfaces of equipment, floor drains, and other areas to reduce the microbial load in these areas greatly. With 24/7 milk processing operations, dairy production processes are prone to microbial contamination

Hence, it is very important to choose a suitable disinfectant that effectively addresses the sanitation challenges in dairy plants. Poor sanitation of food contact surfaces has been a contributing factor to outbreaks of food-borne diseases. These outbreaks are caused by pathogens in food, especially Listeria monocytogenes, Escherichia coli, or Staphylococcus aureus. Inadequate sanitation of surfaces facilitates rapid soil building, which shapes an ideal precondition for bacterial biofilm forming in the presence of water. Biofilm is considered to pose a significant health risk in the dairy industry because it can harbor pathogens, and direct contact with them can lead to food contamination

Biofilm control is often performed using strong oxidizing agents like chlorine and peracetic acids; however, it has limited effectsChlorine dioxide does not have the limitations and sideeffects forthcoming from the use of traditional chemical sanitizers (such as chlorine, iodine, and quaternary ammonium compounds) like pH dependency, corrosion, objectionable odor, and limited effectiveness against certain pathogens

Learn more about dairy sanitation standards from the World Health Organization (WHO).

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WHY USE CHLORINE DIOXIDE IN DAIRY PROCESSING?

Benefits of ClO₂ in Dairy Sanitation

  • Effective Biofilm Removal: Destroys bacterial biofilms that harbor pathogens in dairy pipelines, tanks, and equipment.
  • Broad-Spectrum Disinfection: Eliminates bacteria, viruses, and fungi without leaving toxic residues.
  • Non-Corrosive & Safe: Unlike chlorine and peracetic acid, ClO₂ does not cause corrosion or damage dairy equipment.
  • pH Independent: Works efficiently across different pH levels, ensuring consistent disinfection.
  • Odor-Free & Non-Toxic: Does not leave harmful by-products that alter the taste, smell, or quality of dairy products.

For global dairy hygiene regulations, refer to the International Dairy Federation (IDF).

APPLICATION OF CHLORINE DIOXIDE FOR CHEESE AND DAIRY PRODUCTION

Dairy Equipment & Surface Sanitation

  • Raw Milk Tanks & Silo Sanitation: Ensures contamination-free milk storage.
  • Pre & Post-Flushing in Milk Processing: Sanitizes dairy processing systems before and after production cycles.
  • CIP (Clean-in-Place) System Disinfection: Effectively disinfects pipes, tanks, and other food-contact surfaces.
  • Non-Contact Food Surface Sanitization: Ideal for cleaning conveyors, storage units, and dairy packaging areas.

EXPANDED APPLICATIONS OF CHLORINE DIOXIDE IN DAIRY PRODUCTION

Chlorine Dioxide for Dairy Farm Water Treatment

Water quality plays a critical role in dairy production. CDD 5000™ and CHLORITAB® can be used in dairy farm water treatment to improve milk yield and prevent contamination.

  • Controls algae & biofilm in dairy farm water troughs
  • Removes pathogens from drinking water for cows
  • Prevents bacterial growth in cooling & storage tanks

Air & Surface Disinfection in Dairy Processing Plants

Airborne pathogens pose a serious threat to dairy production. Chlorine dioxide air fumigation helps reduce microbial contamination in processing areas.

  • Reduces airborne mold and bacteria
  • Ensures clean packaging and processing environments
  • Prevents cross-contamination in dairy storage units

ClO₂ for Wastewater Treatment in Dairy Plants

Dairy processing units generate a significant amount of wastewater. CDD 5000™ chlorine dioxide solutions provide an effective wastewater treatment method, ensuring compliance with environmental standards.

  • Breaks down organic contaminants in wastewater
  • Controls odor and microbial contamination
  • Improves efficiency of dairy plant effluent treatment systems

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HOW TO USE CHLORINE DIOXIDE FOR DAIRY SANITATION?

Step-by-Step Application

Raw Milk Storage & Processing Equipment

  • Use CDD 5000™ or CHLORITAB® in pre & post-production cleaning.
  • Maintain a concentration of 10-15 ppm ClO₂ for effective disinfection

CIP (Clean-in-Place) Dairy Systems

  • Flush pipes & tanks with ClO₂ solution at 20 ppm.
  • Allow contact time of 5-10 minutes before rinsing.

Dairy Water Treatment

  • Add CDD 5000™ chlorine dioxide powder to dairy farm water troughs to prevent biofilm formation.
  • Maintain 2-5 ppm ClO₂ for drinking water sanitation.

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