Greenhouse interior with irrigation system and text "HORTICULTURE AND GREENHOUSE

Application of CDD 5000 & CHLORITAB In Horticulture & Green House

Horticultural operations are facing increasing pressure to solve sanitation issues related to wastewater treatment. Some of the pressure is external originating from government regulations and consumer preferences. Most of the pressure, however, is internal and includes better disease management, integrating capture of irrigation runoff with recycling opportunities, elimination of biofilm, and algae control

The list of available water treatment technologies is a short one. When the unusual demands of horticultural production and postproduction practices are considered, the list of technologies that offer effective solutions becomes even shorter

  • Chlorination
  • Ultraviolet light
  • Oozone
  • Copper and peroxide

These are the most common modes of treatment preferred by the nursery growers.

BIOFILM SANITATION'S EPICENTER

Biofilm is a living complex of organic and inorganic components that become established on surfaces that are in regular contact with water. Such surfaces include pressurized irrigation lines, nonpressurized recirculation system return lines, holding tanks, mixing tanks, containment vessels, and so on. Largely comprised of highly adaptive bacteria, biofilm layers attach themselves to hard surfaces and then grow, becoming thicker and quite established over time

Greenhouse interior with rows of green leafy vegetables growing in raised beds, sunlight streaming through the roof.

In horticultural operations such as greenhouses and nurseries, common fertilizer injection serves as an accelerant for biofilm growth. Most growers are quite familiar with the presence of biofilm in their fertilizer lines. The layer of slimy growth is seen whenever a line is cut into for repair. Biofilm growth is not restricted to fertilizer lines, however, and is also common in clear water lines, although usually by a slightly less dramatic presence

An interesting relationship exists between the bacterial complexes making up biofilm and algae. The relationship is a synergistic one; what one needs the other provides. They work so well together that biofilm can provide algae with sufficient energy to substitute for algae’s need for sunlight. Any grower who has cut into an underground pipe and found it lined with green, algaeladen biofilm in the absence of the sun has personally experienced this phenomenon. Consider this a highly evolved organic system, one that has survived the test of time

It’s no wonder most water treatment technologies cannot break biofilm down. The photo at right shows sections of PVC pipe cut longitudinally to show the inner surface; the top-new line, the middleclear water line shows tan-colored biofilm contamination, and the bottom-fertilizer line shows algae and biofilm complex

BIOFILM PROPAGATES IN 3 PHASES:

  1. Attachment Any organics, bacteria, or microorganisms stick to the surface of any of the parts in the distribution network of the water treatment plant. The process of reproduction and growth starts immediately
  2. Growth The microbes secret a glue that prevents the biocide in water to reach the bacterial cell walls and supports in the growth of the microbes within. Hence the water with the biocide would come only in contact with the topmost surface of the films which will be most inert or burned by the biocide and the pathogens and organisms propagate beneath the burned surface
  3. Detachment The film simultaneously follows a process of detachment of new microbes, bacteria, etc, which intern would stick to a fresh surface

CHLORINE'S DIOXIDE POTENTIAL:

Chlorine dioxide is widely viewed as one of, if not the most effective, sanitizing agents created by man. In horticulture, it is injected via its liquid state into irrigation lines (or by dropping tablets in the collection tanks of water). When injected into irrigation systems to a final hose-end concentration below 1.0 ppm, CIO2 results in excellent water sanitation

Connected to this solubility characteristic is that as a gas dissolved in water, chlorine dioxide is free to diffuse or move within its solution. Due to this property, its molecules are free to move about within an irrigation line. They capitalize on this freedom of movement by penetrating biofilm layers and killing the complex right down to its attachment sites along the hard surface it has colonized. Except for ozone, no other sanitizing technology can diffuse this effectively

Illustration of a liquid chlorine dioxide (ClO2) injection system for greenhouse irrigation.

One property of chlorine dioxide that provides a large part of its potential is it is a gas that is very soluble in water. With CDD 5000/CHLORITAB Chlorine dioxide can be produced and stored at the site. This stock solution is then injected into irrigation systems. With a recommended dose of 1 ppm which will be gradually reduced as per the microbial and quality requirements. Connected to this solubility characteristic is that as a gas dissolved in water, chlorine dioxide is free to diffuse or move within its solution. Due to this property, its molecules are free to move about within an irrigation line. They capitalize on this freedom of movement by penetrating biofilm layers and killing the complex right down to its attachment sites along the hard surface it has colonized

CONNECTING THE DOTS

Once it is understood that biofilm flourishes in horticultural operations, it encourages algae and it is capable of sustaining disease organisms, including waterborne plant pathogens, we can associate value to its control. Connecting these dots along the sanitation and disease control continuum allows our industry to hone in on how to eliminate the problems and improve operational sanitation significantly. Imagine the corner of a subirrigation bench with algae and crop debris. It can be assumed that such contamination is also capable of harboring plant pathogens, particularly those that are waterborne, as well as insects such as fungus gnats and shore flies

GREENHOUSE VEGETABLE PRODUCTION

A large greenhouse CDD 5000, into its irrigation water and postharvest water network to sanitize various production and postproduction systems. First, constant injection to achieve a residual of 0.25 to 0.50 ppm in the irrigation water has removed preexisting biofilm in the lines and prevents its reestablishment. A secondary benefit of this application is elimination of dripemitter clogging resulting from organic matter deposition associated with biofilm growth and sloughing. Algae control is another secondary benefit as the trough irrigation system is significantly cleaner with respect to algae buildup than prior to treatment

Another advantage that chlorine dioxide offers with regard to vegetable and other edible crop sanitation is that because of its gaseous nature, any molecules not consumed in surface sanitation escape to the air and eliminate the need to rinse the product with water to remove any residual chemical

OUTDOOR NURSERY PRODUCTION

An outdoor nursery in when switched to chlorine dioxide injection with a main objective of improving drip emitter performance. With yearround production and an irrigation system that captures runoff in a surface pond for reuse, clogging of drip emitters due to biofilm accumulation was a major problem. The pyramidal accumulation of algae and biofilm clogging the emitter tip  causing failure. Constant inspection of drip lines and replacement of clogged emitters had grown into a full-time responsibility for one employee of this nursery. Chlorine dioxide treatment has eliminated the problem with minimal attention now being required to maintain the drip lines.

GREENHOUSE ORNAMENTAL PRODUCTION

The ranks of greenhouse growers using, trialing and considering chlorine dioxide includes those with the following objectives

Elimination of biofilm from irrigation lines and holding tanks 

Elimination of drip emitter clogging 

Significant reduction of algae 

Treat irrigation water for disease control 

Treat captured runoff water for re-use

RECOMMENDED DOSE RATE :

  • 1 kg for 300000 (300 M3) Litre of water for Water disinfection
  • 100 g for 1000 Sq Feet farm for Air Fumigation
Method of preparation of chlorine solution
Automatic application of CIO2, is done with the help of E-Dosing Pumps:

AUTOMATIC APPLICATION OF CHLORINE DIOXIDE (CIO2), IS DONE WITH THE HELP OF E-DOSING PUMPS:

The image shows a black bucket labeled "CDD5000" and three smaller packets, all from SVS Aqua Technologies.

RANGE OF PACKAGING AVAILABLE:

  • 1kg
  • 2kg
  • 5kg
  • 10kh
  • 100g
  • 200g
  • 500g

CHLORITAB - CHLORINE DIOXIDE WITHOUT GENERATOR

CIO2 was available till now only in the form of gas which was produced on-site using a generator. The said was detrimental in utilizing the benefits of the product. With the help of Chlorine Dioxide Tablets (CHLORITAB) CIO2 is available in an aqueous solution form, which can be dosed simply with the help of a dosing pump or can be added to the raw water storage tank

CHLORITAB FINDS FOLLOWING APPLICATIONS

  • For elimination of biofilm from irrigation lines and holding tanks 
  • For elimination of drip emitter clogging 
  • For treating irrigation water for disease control
  • For treating evaporative coolers
  • For treatment of non-potable water system

CHLORITAB FINDS FOLLOWING APPLICATIONS IN HORTICULTURE:

Recommended Does Rate 

  • 1g CHLORITAB For 100 Litre of water 
  • 5 g CHLORITAB For 500 Litre of Water 
  • 10 g CHLORITAB For 1000 Litre of water
  • For treating evaporative coolers
  • 20g CHLORITAB For 2000 Litre of Water
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